Upcycled Acapulco

Sustainably Crafted, Locally Woven Furniture

Stakeholders

Arquitectura Verde

Project Role

Designer

Tools Used

AutoCAD

Illustrator

Photoshop

Lightroom

Sketchup

Key contributions

Competitor Analysis

Material Analysis

Sustainability Analysis

Prototyping

Product Photography

The challenge

Find a sustainable way to reutilize construction steel rods to reduce the impact to construction waste in the environment

Sustainable &
Socially Responsible Design

The Process

I started the process by researching how reclaimed steel rods from construction sites could be transformed, leveraging our large rod surplus and aligning with our environmental commitment. Collaborating with local artisans, we decided to opt for a mix of metalwork and traditional weaving techniques to develop a furniture line that balanced sustainability, structural integrity, and aesthetic appeal. After iterative prototyping and refinement, I oversaw the transition from these concepts to production. The result was a line of eco-friendly, artisan-crafted chairs that not only enhanced the sustainability of our architectural work but was also made available for direct-to-consumer (B2C) sales.

Project Goals

The goal was to create a sustainable line of furniture that transformed reclaimed steel rods from construction sites into functional and aesthetically appealing pieces. The furniture needed to integrate traditional craftsmanship, align with the firm’s architectural projects, and be suitable for both professional environments and direct-to-consumer (B2C) sales.

The Results

Reduced Waste by 50%
of rods in AV construction sites

Used Recycled PVC Cords
for longevity and weather resistance

Empowered Local Artisans
by using traditional techniques

Define

Discovery base learning

Insight # 1

Simplicity, modular

To transform the rods on site would save on transportation and storage. There is access to machines on site that handle bending, welding and modular cuts.

Idea: The product could be a Acapulco inspired chair with a simple frame and parts of similar size to facilitate transformation on site.

Insight # 2

Splitting the work

The finished chair cannot be fully completed on site, finishes like weaving need to be completed off site.

Idea: A network of makers could take on the last stage of production off site after training in PVC cord weaving. We could work with community organizers to locate weavers, and a shop space.

Insight # 3

Empower local makers

For training to be fast and effective the weaving patterns would have to use only two color blocks, checkered patterns and cord overlap to be simple.

Idea: The weaving pattern needs to be simple to make training short.

With some of the ideas I gather from makers, providers and stakeholders I started to creta sketches and advance the prototype

Final thoughts

While the project successfully transformed reclaimed steel rods into culturally resonant, functional furniture, there remains potential for future innovation. Exploring a wider range of sustainable materials beyond PVC cords could further elevate the design's impact and appeal. Overall, this project enhanced my familiarity with working alongside community stakeholders, deepened my understanding of craftsmanship, and solidified my commitment to addressing environmental issues in design.

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